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XRT Intelligent Dry Sorting

X-rays image the inside of each rock — grade is read through dust, mud and moisture, and waste is ejected before it costs you anything.

XRT ore sorting is a dry, particle-by-particle separation method that X-rays each rock on a belt, uses dual-energy transmission to read its internal density and atomic number, and ejects waste with air jets — with zero process water and no reagents, at particle sizes of roughly 10–60 mm.

How does XRT ore sorting work?

Each rock on the belt is X-rayed; transmission imaging with AI recognition reads internal density rather than surface appearance. High-pressure air ejectors then split ore from waste in flight. No water, no reagents, no drying stage.

Broad ore adaptability

XRT suits nearly every density- or atomic-number-contrast ore: tungsten, tin, antimony, fluorite, lead-zinc, copper, phosphate, barite, graphite, spodumene — and low-grade stockpiles that were never economic before. See it working in series with DMC in our Hunan tungsten case (95.43% recovery).

Where it fits

Paired with dense medium

XRT takes the coarse window; the screen underflow feeds our dense medium cyclones — together covering the full 60–0.5 mm range.

Engineering parameters

ParameterValue
Particle size10–60 mm sorted; screen underflow routed to DMC
Sensingdual-energy X-ray transmission (DE-XRT) — atomic-number discrimination with thickness compensation
RecognitionAI image classification on the transmission map of every particle
Ejectionhigh-speed air-valve array, millisecond response, particle-by-particle
Throughputtens to hundreds of t/h per machine, belt-width dependent
Utilitieszero process water, no reagents; power and compressed air only

Why does XRT stay accurate on dusty, wet ore?

Optical and NIR sorters read the particle surface, so dust coatings, moisture films and weathering rinds defeat them. Dual-energy XRT measures attenuation through the particle at two energy levels: the ratio isolates effective atomic number from thickness, so a mud-coated high-density particle classifies exactly like a washed one. That is why XRT holds accuracy on run-of-mine feed without washing or drying.

Frequently asked questions

Q: What is the minimum particle size XRT can sort?
Practically ~10 mm: below that, per-particle ejection loses resolution and throughput economics fail. That is why our flowsheets pass the screen underflow to dense medium cyclones — as in the Hunan tungsten campaign.

Q: Does moisture, dust or surface mud affect accuracy?
No. Dual-energy transmission reads through the particle; surface condition is irrelevant. This is XRT's decisive advantage over optical and NIR sorting on run-of-mine feed.

Q: What utilities does a sorter need?
Electric power and clean compressed air for the ejection valves. No process water, no reagents — which is why XRT suits arid sites and water-capped permits.

Start with a one-tonne sample

Send ~1 tonne of representative ore — washability results within 24 hours of sample receipt.

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